I am communicating with a company that is exploring this technology for an application involving a mixture of flammable gases, including hydrogen.

Regarding the concept of introducing hydrogen gas into natural gas pipelines, this is indeed a hot topic and there are recent quantitative treatments of fatigue crack growth driven by pressure cycling and potentially accelerated by hydrogen.  Some analysis has shown that it can be acceptable to operate natural gas pipelines with a hydrogen blend.  However, this is highly dependent…

Hydrogen cylinders contain pure hydrogen unless they are specifically manufactured for and marked as a mixture. The purity grade is usually between 99.5% and 99.9999%. The balance is typically inert gases (such as nitrogen) with just ppm levels of other contaminants, but this can vary depending upon the production source. When emptied, the residual is still the same purity of hydrogen, just at…

It is possible to store large quantities of gaseous hydrogen above ground, but it will likely require a large footprint due to its relatively low density even at high pressure. Also, if the quantity equals or exceeds 10,000 lb., the facility will need to comply with OSHA 1910.119 process safety management requirements if located in the US. Similar regulations exist in Europe and Asia that…

This production rate of hydrogen of about 96 kg/h is quite significant, which depending upon the application might require a significant amount of storage. There will be a need to determine how many kg the project wants to store from this production rate in order to determine how much hydrogen ground storage is needed. Since the project is in Europe, look for pressure vessel manufacturers that…

There is limited published research on the effect of water sprays on hydrogen deflagrations and deflagration-to-detonation transition, and more extensive data on water spray effects on hydrocarbon gas explosions. The results show the benefits, where there are benefits, to be highly scenario dependent. For example, Carlson et al. (Atomics International report, 1973) described hydrogen…

The lesson learned (LL) article referenced in the question cites an incident that occurred in December 1969. While there may have been other accidents, the HSP does not have any other LL articles on alkaline water electrolysis explosions. In the LL article that was updated in 2017, the technology described employs a potassium hydroxide (KOH) electrolyte solution. The KOH electrolyte is held by…

No, but it is always necessary to determine the possibility of an adverse chemical reaction with the particular material being used for the mesh.

The Panel has not received such inquiries. Section 14.2 of NFPA 69 Standard for Explosion Prevention Systems covers foam and mesh requirements. NFPA 69 states in 14.3.4 that the tests shall be conducted with a flammable gas/air mixture with a fundamental burning velocity representative of the burning velocities of flammable vapors expected in the intended applications.

Explosion testing with hydrogen should be utilized only where there is not an established alternative and then only by personnel experienced in such testing. 
Testing with hydrogen is always a challenge and needs to be approached carefully due to significant differences in properties between hydrogen and propane. Hydrogen can develop significantly higher overpressures and preliminary…