Flare-less compression style fittings are commonly used. Choose tubing materials and tube wall thicknesses suitable for hydrogen and pressures you are using. Make sure all tubing joints are properly made, mechanically supported to minimize stress and vibration, are in a ventilated space, and are easily accessible for inspection and leak testing. 

In general, indoor storage should be limited and the use of hydrogen indoors should be the least necessary. Look to store flammable gases outdoors in dedicated protected area when practicable. Check to see what adopted building and fire codes in your jurisdiction say. NFPA 2, Hydrogen Technology Code, Sections 6.4.1 and 16.3 prescribe requirements to limit hydrogen storage and use in…

Purging is not recommended as a continuous part of vent stack operation. However, maintenance activity is a transient event and it’s prudent and recommended to purge a vent system prior to performing maintenance. It’s always possible that hydrogen could be leaking internally from a valve or other component and therefore create a hazard. Of particular note, care must be taken that proper…

We are not aware of a study for blended NG/H2. However, for high concentrations of NG, the vent system should be similar to NG, which still recommends a vent system as NG is less dense than air. For nearly pure hydrogen the recommendations of this presentation are in effect.

We would not open the vent system to inspect the internal piping without a good reason.

It is recommended to check for water in the vent stack trap

1. At startup and daily during startup.
2. On LH2 tank system, every delivery
3. After the 1st rainstorm after a system is installed
4. LH2 vent stacks after establishing the baseline above
   1. After every large…

1. Understand any reactions the hydrogen can add to what is being vented. For instance, O2/H2 vented in the same stack would not be a good idea.
2. Understand all the flow and operating parameters of the streams to ensure no back flow into the hydrogen system or vice versa.
3. Ensure the venting/flaring system can handle the hydrogen flow parameters.

Recommended limits of heat flux for various exposures is provided in documents such as API Standard 521, the International Fire Code, the National Fire Protection Association and the Society of Fire Protection Engineers. Selection of a specific thermal radiation level is dependent upon a risk analysis. Some salient exposures are listed below.

• 1,577 W/m2 (500 Btu/hr ft2) is defined…

The colors of hydrogen are not different hydrogen molecules. The colors represent the different methods to produce hydrogen. The colors are based on how much carbon is produced into the atmosphere during the manufacture of hydrogen. 

That being said there is no difference in hydrogen vent systems design by color, only by the design parameters (i.e. temperature, pressure, flow rate,…

It is normal for some air ingress to occur from the vent stack outlet. This is not a hazard if the stack has been properly designed to withstand an internal explosion or fire. Once hydrogen flow from a device is initiated, it will sweep out any air that might be in the stack. Generally, if the vent rate is insufficient to sweep the air out, then it’s also insufficient to freeze or liquefy air…

Purging can be accomplished in several ways including by using pressure cycles, sweeping, or vacuum. Sweeping is the least reliable but can be effective on simple pipe runs. In most cases, vent systems are open to the atmosphere and the ingress of air from the outlet is likely. However, the vent system should be designed to handle fire or explosion internally. This
generally is not…