The design of vent systems is critical to the safety of the system. From a process perspective, the pipe design must be sufficient to withstand back pressure, internal pipeline pressure, deflagration pressure, thrust forces from the flow, and must be of a sufficient size to not create a restriction that prevents proper flow or activation of the devices. 

The vent system…

It is best to avoid planned blowdown of large amounts of hydrogen inventory at high flowrates if possible.  Low flow releases from vent systems are normal and occur for purging, delivery operations, and maintenance activity.   A challenge with high flow blowdown of a hydrogen system is that venting large quantities of hydrogen can itself be a hazardous activity.   …

Welded systems are generally preferred, where possible, to reduce the likelihood of leaks.  Generally, even welded systems will need non-welded joints (e.g. unions, flanges, etc.) to allow maintenance replacement of components.  A low-pressure system would not be an exception to this preference.  However, piping at lower pressures and smaller sizes will…

There are several concerns with “snuffing” a hydrogen fire from a vent stack. Most importantly, snuffing a hydrogen fire before the hydrogen is isolated can lead to the buildup of a hydrogen vapor cloud, which may then re-ignite, especially with hot surfaces available from the previous fire. The largest hazard is an explosion of the vapor cloud…

TIA 1783 points out a valid concern about how to address the electrical classification zone around a liquid hydrogen system. The existing requirements specify 3' around the outlet of the stack for Division 1 and 25' around the outlet of the stack for Division 2 area. These distances are historical and date back to the 1960's. They are a "one size fits all" simple approach that is easy to…

The primary safety standards for applicable to this piping in the U.S. are ASME B31.3, B31.12, and NFPA 2. The editions used should be those adopted by the local jurisdiction. Design of an LH2 piping system should always be conducted and reviewed by engineers experienced in cryogenic piping design. The equipment should also be installed per NFPA 2 and NFPA 55. IT is recommended that the piping…

The lifetimes of these components will vary depending upon the application, their installation environment, and usage. It is also important to adhere to the component inspection, maintenance and replacement specifications as recommended by the manufacturer. However, as many are made of stainless steel, their life expectancy is longer than other materials. Estimated lifetimes are below in years…

Rupture panels can add an additional layer of overpressure protection against internal overpressure. Given the propensity of hydrogen to generate higher over-pressures when ignited compared to other fuels, rupture panels are often part of the safety design for containerized systems. The need for a rupture panel for a specific system will be determined by the system hazard analysis and the…