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This data is from the European Hydrogen Incidents and Accidents database HIAD 2.1, European Commission, Joint Research Centre.

Conventional Failure of a Hydrogen Compressor
Discharge pressure of a hydrogen compressor on a chloride plant fell to alarm level without any prior warning and simultaneously three bumps were heard.Smoke was seen coming from the hot motor bearing and the machine had to be stopped locally as it had not tripped. No external fire occurred and the hydrogen product was out to stack, in which the chlorine plant continued to run as required.Examination of the compressor showed that the studs of the driven end first stage cylinder head had failed and subsequent examination of the piston rod showed that this had failed at the threaded attachment to the cross head, the motor bearing showed severe heating by oil smoke and paint discoloration.
Event Date
October 3, 1979
Record Quality Indicator
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Cause Comments
The general causes where overheating and material of construction failure.In details, the following conclusions were made:1. The piston rod failed by fatigue initiated at the cross head end threads.2. No evidence was found of any individual error in assembly or operation which contributed directly to the initiation of this incident.3. Indications are that the vibration trip was however keyed out at the time of this piston rod failure, increasing the secondary damage at the motor and resulting in the provision of a possible ignition source for the escaping hydrogen.4. The damage to the compressor indicates that both the compressor and the driver motor, acting as a flywheel, may have been subjected to extreme impulsive forces, with possible damage being caused to frames or shafts but subsequent inspections have shown any distortions to be negligible and no cracks have been detected.5. There is some evidence that liquid passes into this compressor in sufficient quantities under some conditions to cause mechanical distress.
Facility Information
Application Type
Application
Specific Application Supply Chain Stage
Storage/Process Medium
Location Type
Location description
Unknown
Operational Condition
Event Nature
Emergency Action
Unknown
Release Type
Release Substance
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
References

Event description extracted from the UK database ICHEME in PDF.
The ICHEME database is no longer available for purchase, but data can be download as PDF for free.
https://www.icheme.org/knowledge/safety-centre/resources/accident-data/
(accessed October 2020)

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