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This data is from the European Hydrogen Incidents and Accidents database HIAD 2.1, European Commission, Joint Research Centre.

Explosion of Hydrogen and Sodium Borohydride in a Pharmaceutical Plant
The loss of control of a reaction caused a fire in a pharmaceutical plant caused a reaction runaway and the rupture of a 6 m reactor. A cloud containing sodium borohydride and hydrogen was emitted. The production manager evacuated the installation. When the cloud reached electrical equipment, an explosion occurred. The cooling circuit was damaged. The thermal oil leaked and ignited. The fire spread to a large part of the plant. Firefighters intervened. The water of extinction was confined in basins. Storage tanks that were not affected by the fire were emptied. During the accident, 30 t of oil burned. 50% of the installations were destroyed, representing a damage of 12 M .The runaway of the reaction was due to a change in the reaction temperature. In order to increase reaction efficiency, it had been lowered from 50 C to 20 C. The accident occurred during the first production under these conditions. No risk analysis of this operative change had been made beforehand. The standard procedures of the group to which the plant belongs did not take into account the risk of runaway exothermic reactions.
Event Date
February 11, 2005
Record Quality Indicator
Region / Country
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Cause Comments
Immediate cause was the a reaction runaway cause explosion of the reactor. Root cause was the decision to run the reactor at a lower temperature than the one used till that moment, without an risk assessment.
Facility Information
Application Type
Specific Application Supply Chain Stage
Components Involved
unspecified chemical reactor
Storage/Process Medium
Location Type
Location description
Industrial Area
Pre-event Summary
Reaction temperature in the reactor containing NABH4 and H2 was lowered from 50C to 20C
Lessons Learned
Lessons Learned
Unknown
Event Nature
Emergency Action
The production manager evacuated the installation. The fire spread to a large part of the plant. Firefighters intervened. The water of extinction was confined in basins. Storage tanks that were not affected by the fire were emptied.
Ignition Source
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
References

ARIA data base
event no. 50441

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