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Many methods are used to mitigate the risk of a tube trailer hose loss of containment incident. Examples that otherwise exceed code requirements are provided below. These have been deployed in various combinations depending on the risk analysis for a particular system: 

  1. Installation of automatic shutoff valves on the tube trailer upstream of the hose to activate upon hose…
Category: Fueling Stations
Keywords: Hose, "Drop and Swap", Tube Trailer

In the U.S., there is no specific national requirement for fuel cell test equipment to be certified. There may be requirements from the local authority having jurisdiction (AHJ). Local building codes will likely point to compliance with NFPA 2/55 for the hydrogen and other gas supply systems, ASME Boiler and Pressure Vessel Code for vessels, ASME B31 piping codes for piping, and National…

Category: Miscellaneous
Keywords: Fuel Cells, Laboratory, Certification, AHJ

The recognized and generally accepted good engineering practices (RAGAGEP) for employing a purge into a hydrogen vent stack is that inerting is not generally used. Best practice is that the vent stack should be designed for a fire and the overpressure caused by an internal deflagration. This is typically not an issue for smaller sizes (less than 4”) and when using typical materials for a vent…

Category: System Design
Keywords: Helium, Nitrogen, Vent, Deflagration, Detonation

The recognized and generally accepted good engineering practices (RAGAGEP) for employing a nitrogen purge into a hydrogen vent stack is that inerting is not generally used for nitrogen purge in a hydrogen vent stack because most inert gases freeze at liquid hydrogen temperatures. The vent stack should be designed for a fire and the internal overpressure caused by a deflagration. If inerting is…

Category: System Design
Keywords: Liquid, Helium, Nitrogen, Vent, Deflagration, Detonation

Because a small spark can ignite hydrogen-air mixtures, precautions such as using spark-resistant tools is one method that can be considered to reduce the probability of an ignition. However, there is little evidence that spark-resistant tools make a significant difference.   


Spark-resistant tools are made of nonferrous materials that are inherently weaker than the steels…

Category: Miscellaneous
Keywords: Spark-resistant, Spark-proof, Non-Sparking, Tools

It depends on the construction and location of the lights. Assuming the typical practice of using non-classified lighting on vehicles, operation of those lights during a delivery could provide an ignition source if located within the classified area near the delivery or venting activity. A more modern LED lighting systems may present a lower risk.

Category: Miscellaneous
Keywords: Delivery, Ignition, Lights, Hazards, Flashing

NFPA 2 Annex G provides a summary of the conflicts with 29 CFR 1910.103. This is language that has been in NFPA 55 for several cycles as this conflict has existed for many years. The requirements in the Federal Regulations were established in the early 1970s. Since that time, OSHA has not had sufficient resources to update the applicable provisions.

The primary difference between OSHA…

Category: System Design
Keywords: Occupational Safety and Health Act (OSHA), NFPA, Separation Distance, Regulations, Codes

Fuels like gasoline are exempt from OSHA process safety management (PSM) requirements. When asked about the applicability for hydrogen storage larger than 10,000 lb (4500 kg) being used as a fuel, OSHA responded with an interpretation that can be found at https://www.osha.gov/laws-regs/standardinterpretations/…

1.    As of January 2024, we are not aware of any public data on incidents or investigations where a hydrogen fired steam boiler exploded.

2.    The potential for detonations within a boiler tube would depend on both the equivalence ratio of the hydrogen present and the diameter of the boiler tube.
a.    At a minimum, if the circumference of the tube is…

Category: Explosions
Keywords: Detonation, Deflagration, Equipment, Explosion, DDT

The “Hydrogen Ready Appliances Assessment Report” published by the Northwest Energy Efficiency Alliance (NEEA) in February, 2023, is one of the most recent studies on this topic.  Several key items from the report pertaining to this question include the following:

1.    “There appears to be growing consensus that blends of up to 20% or perhaps even 30% are…

Category: Properties
Keywords: Hydrogen, Blending, Appliances, Residential, Flame, Odor
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