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There are several levels of documents which can be used to assist with the design, sizing, selection, and installation of the pressure relief device settings for LH2 tanks. 

Pressure vessel design codes, such as the ASME Boiler and Pressure Vessel Code will provide minimum requirements for design of pressure vessels (including LH2 tanks), relief devices, and relief systems. However…

Category: Pressure Relief Devices
Keywords: Boiling Liquid Expanding Vapor Explosion (BLEVE), LH2, Fire, NFPA 2, Storage, Pressure Relief Device

Generally flaring is not recommended. Normally GH2 is not flared for most hydrogen equipment as the piping diameters are smaller. The largest stacks are the LH2 vent stacks on trailers and on tanks for the main safety valves are 3”. For GH2 systems the flare stacks are generally smaller in diameter. 

Flaring is a deliberate ignition of a hydrogen stream. If the hydrogen stream is to…

Category: System Design
Keywords: Venting, LH2, Flaring, Vent Stack

Yes, for all stacks. GH2 has a minimum prescriptive height of 10 ft. There is no minimum prescriptive height for LH2. However, 25 ft has been a best practice for the industry for years. Vent stack outlets that orient the release vertically help reduce the radiation exposure at ground level. Care must be taken to consider varying weather conditions, particularly wind, as well as surrounding…

Category: System Design
Keywords: LH2, GH2, Flare, Vent Stack

Liquid hydrogen is rarely vented as a liquid. If liquid hydrogen is vented, there should be a means to ensure that it is fully vaporized. The vent systems for LH2 tanks are connected to the vapor space on the tanks to ensure in most instances, this occurs. Most vents from a liquid hydrogen system will vent gaseous hydrogen, but this gas, may still be as cold as -420 F. There are no code…

Category: Miscellaneous
Keywords: Temperature, LH2, Vent System, Liquid Hydrogen

Vent systems are typically open to the atmosphere, so it’s easy to overlook that they must be designed to withstand significant internal pressure. The two primary sources of pressure within vent systems are: 1) backpressure from the flowing gas, and 2) internal deflagration/detonation.

The large flows of gas exiting relief devices and vents will create backpressure within the vent system…

Category: System Design
Keywords: Vent System, Deflagration, Detonation

The most common modes of failure for vent lines is backpressure and thrust forces.
Backpressure failures can be from several causes:

  • Inadequate calculation of the backpressure caused by the high flow rates. Vent system design pressure is often only designed for the maximum 10% backpressure that is required by ASME Code. However, it should be noted that the large flowrates from…
Category: System Design
Keywords: Pressure, Ventilation, Vent System, Installation

All vent stacks/systems should be bonded and grounded to minimize ignition sources. Higher pressure streams from higher velocities have a greater risk of igniting for several reasons, including particle impingement. Adding mesh could create more impact points for particulate, which would increase the potential for ignition, but would not increase the probability of a DDT. Similarly, high flow…

Category: Miscellaneous
Keywords: Ignite, Vent Stack, Vent System, Deflagration, Detonation, DDT

The main advantage of a “tee” style design is that the thrust loads at the vent exits are balanced. This means that an unequal force that might push the vent stack over is not present. Generally, the tee is also of the same size as the main vent line, thereby doubling the vent area for less pressure drop. The main disadvantage of a tee stack is that they generally vent with a horizontal…

Category: System Design
Keywords: Venting, Pressure, Vent System

Flame arrestors can be installed on hydrogen gas vents. The purpose of a flame arrestor is to prevent the migration of flame backwards and upstream into the vent stack or system itself. Generally, flame arrestors are not needed since: 1) the vent stack should be designed to withstand fire or explosion within the stack, and 2) the process generally does not contain a flammable mixture within it…

Category: System Design
Keywords: Vent, Flame Arrestor

There are no differences in the process design of the vent stack since the venting requirements will follow the same sizing and pressure rating requirements regardless of vent configuration. However, vent systems often create liquid air on their exterior due to the cold venting temperatures. Since this liquid air will drip off the stack, it should be diverted such that it does not directly…

Category: System Design
Keywords: Vent System, LH2, Venting, Temperature
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